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MEAT PROCESSING

A lairage is a ventilation building with a roof on it

The short answer The steel in a lairage is simple. The reason lairages go wrong is that they are treated as a shed for animals rather than as a building for air.

A lairage is where animals wait before slaughter. It is usually the cheapest building on the site, and it is usually the one that generates the most complaints.

The structure is genuinely simple: a roof, some columns, some penning, a floor that can be washed. What makes a lairage difficult is that all of those simple things are subordinated to one requirement — moving a large volume of air through a large volume of space.

Air is the design driver

Animals in a confined space produce heat, moisture and gas. Without adequate air change the space becomes hot, humid and unpleasant, and the consequences range from poor welfare to animals that will not settle.

The building therefore needs openings — large, low openings for incoming air, and high openings for outgoing air — arranged so that air moves through the space rather than around it. A lairage designed as a closed box with a few doors is not a lairage, it is a warehouse with animals in it.

Open buildings and wind are not the same problem

An open-sided structure attracts different wind loads from a closed one, and the distribution is not simply smaller. Openings change where pressure builds, and an open building can be more heavily loaded locally than the same frame clad solid.

Where a windbreak is used on the exposed side, its height and its porosity matter — a solid wall produces a strong recirculation behind it, and a porous fence reduces wind speed without creating that eddy. Those two options look similar on a drawing and behave nothing alike.

The floor is where washdown and animals meet

A lairage floor has to be washed, it has to drain, and it has to survive being stood on by animals and driven over by machinery. Those three requirements pull against each other.

The fall has to run continuously to the drains and the drains have to be where the pens are, not where the grid says. Slurry is heavier and slower than clean water, so a slope that works for a hose does not necessarily work for the floor after a shift.

Penning is a structure, not a fitting

Pens take impact. An animal that leans, jumps or turns puts a horizontal load into whatever is holding it, and that load has to go somewhere.

If the penning is bolted to the building columns, the building gets the load. That may be acceptable, but it has to be designed rather than discovered. Penning that stands on its own leaves the building to do only its own job.

Roof height solves several problems at once

A taller roof gives more volume for the same floor area, which helps air change and helps heat rise away from the animals. It also gives more shade and more headroom for machinery.

The cost is in the frame and in the surface area. On a lairage that trade is worth doing explicitly rather than defaulting to whatever height the last building used.

What I want before drawings

A lairage is cheap to build and expensive to get wrong, because the cost of getting it wrong is paid every day by the animals and the people who handle them.

Written by Johnny Joe, who advises owners and project managers in Africa and South America on steel buildings. If this decision is live on a project, send the layout and the constraint that worries you and I will tell you what it changes.

Related: washdown in a poultry hall · wind fence porosity and height · hanging rail loads · a site camp: the structure is the easy part

Next step If this is close to something you are building, send the country, the intended use and the one dimension you are least sure about. What to send, and how to reach me
Johnny Joe, export engineer at Hebei Hongji Shunda Steel Structure Engineering Co., Ltd.

Johnny Joe

Export engineer · Hebei Hongji Shunda Steel Structure Engineering Co., Ltd.

Writes about the decisions that are expensive to change once the drawing is signed — span, eave height, transport envelope, erection sequence. More about me · LinkedIn