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ANCILLARY

The office block is the part of the plant people judge

The short answer The production building keeps the plant running. The office block is what the customer, the inspector and the new hire actually see.

Almost every industrial project includes a small building that is not industrial: offices, a canteen, change rooms, a laboratory, a first aid room, a gatehouse.

It is usually the smallest building on the site and the one with the most requirements per square metre.

It is a different building type sharing a site

An office needs floors that feel solid, windows that open, ceilings at a domestic height, and services that are concealed. A production shed needs none of those.

A steel frame can do both, but the office needs a slab that does not feel like a mezzanine, a floor-to-floor height that accommodates services above a ceiling, and a facade that is not industrial cladding.

Change rooms are the most regulated part

Where a plant handles food, chemicals or biological material, the change block is where the hygiene or safety regime becomes physical: clean and dirty sides, showers, lockers, boot wash, and a one-way flow.

That flow is a plan requirement and it often dictates the shape of the building. Getting it right costs nothing at design stage and is nearly impossible to retrofit.

The canteen carries a fire load and a grease load

A canteen kitchen has cooking equipment, extraction, a grease trap and a fire risk. In a plant where the canteen is attached to the office, that risk sits against the part of the building with the most occupants.

Separation, a dedicated extraction route and a suppression system in the kitchen are the standard answers, and they need space that should be allowed for in the plan.

Occupancy changes the structural and life-safety case

An office with fifty people has different exit, alarm and compartment requirements from a shed with five. When an office sits inside or against a production building, the stricter requirements can apply to the boundary between them.

That is worth clarifying at the start, because it can determine whether the office is a separate structure or part of the main frame.

It is also the part that gets value-engineered

On a tight budget the office block is the first place savings are sought, because it does not produce anything. The result is a building that looks cheap in the place where visitors arrive.

Spending a modest amount on the entrance, the floor finish and the daylight is usually better value than spending it on a larger shed.

What I want before drawings

The ancillary block is small enough to be designed properly and visible enough to be worth it. It is usually the cheapest good impression a plant can buy.

Written by Johnny Joe, who advises owners and project managers in Africa and South America on steel buildings. If this decision is live on a project, send the layout and the constraint that worries you and I will tell you what it changes.

Related: a floor inside a shed · accommodation buildings on a site · a small technical building · movement in a long building

Next step If this is close to something you are building, send the country, the intended use and the one dimension you are least sure about. What to send, and how to reach me
Johnny Joe, export engineer at Hebei Hongji Shunda Steel Structure Engineering Co., Ltd.

Johnny Joe

Export engineer · Hebei Hongji Shunda Steel Structure Engineering Co., Ltd.

Writes about the decisions that are expensive to change once the drawing is signed — span, eave height, transport envelope, erection sequence. More about me · LinkedIn